Greenbrier, U.S. Steel and Norfolk Southern green the gondola

Gondola uses steel stronger and lighter than existing cars

A rendering of the high-strength steel gondola. (Image: Greenbrier)

Eastern Class I railroad Norfolk Southern, railcar manufacturer Greenbrier and steel producer U.S. Steel have worked together to produce a sustainable gondola railcar.

NS (NYSE: NSC) will initially acquire 800 of these gondolas, engineered by Greenbrier (NYSE: GBX) with a high-strength, lighter-weight steel from U.S. Steel (NYSE: X), the three said Thursday. The creation of the gondola comes with the understanding that the existing aging fleet will need to be replaced someday with a design that’s more sustainable, they said.

Gondolas transport loose bulk material such as metal scraps, coils, wood chips, steel slabs and ore. 

This model differs from older iterations because of efforts to extend the railcar’s life cycle, enable greater freight capacity and reach sustainability goals, according to the group. The new steel is twice as strong as the steel traditionally used in the railcar manufacturing process, thus potentially extending the gondola’s life to 50 years, while the stronger external finish strengthens the railcar body and lowers maintenance costs, they said. The high-strength steel also requires less structural reinforcement, which in turn simplifies the manufacturing process and allows more total cargo space per car.

The group also said the new gondola is more energy efficient during the production process and while it’s in use. The steel fabrication process requires less time, while the lower weight of the railcar decreases fuel consumption, which in turn lowers emissions.

“The use of lightweight, high-strength steel is a real revolution for railcars. Not only will each gondola carry more material, they will do so by using less energy, making our operations, and our customers’ operations, even more environmentally friendly,” NS CEO Jim Squires said in a release. “The advancements made by Norfolk Southern, U.S. Steel and Greenbrier on these gondolas can be applied to other car types, ensuring that this sustainable innovation continues well into the future. Further, once these new gondolas are in service, we plan to recycle the previous models.”

(Video: Greenbrier)

Subscribe to FreightWaves’ e-newsletters and get the latest insights on freight right in your inbox.

Click here for more FreightWaves articles by Joanna Marsh.

Upcoming FreightWaves Events
Compliance

Brokerage Compliance Symposium

The day before F3. Every compliance issue you face - fraud exposure, carrier liability, FMCSA rules, cargo theft, insurance gaps - navigated by attorneys and operators defining best practices in a changing industry.

October 26, 2026
The Signal at Chattanooga Choo Choo • Chattanooga, TN
Register Now
Awards

F3 Awards Dinner

The night before F3. FreightTech100 companies honored. FreightTech 25 and Shipper of Choice winners revealed live. Cocktail reception into dinner and live music - 300 industry leaders in one purpose-built room.

October 26, 2026
The Signal at Chattanooga Choo Choo • Chattanooga, TN
Register Now
FreightTech

F3: Future of Freight Festival

Industry-defining keynotes, rapid-fire technology demos, and industry leaders networking in experiences across Chattanooga - plus the inaugural F3 Awards Dinner featuring the FreightTech and Shipper of Choice reveals.

October 27, 2026 – October 28, 2026
The Signal at Chattanooga Choo Choo • Chattanooga, TN
Register Now
Compliance Brokerage Compliance Symposium Oct 26 • The Signal at Chattanooga Choo Choo • Chattanooga, TN

The day before F3. Every compliance issue you face - fraud exposure, carrier liability, FMCSA rules, cargo theft, insurance gaps - navigated by attorneys and operators defining best practices in a changing industry.

The Signal at Chattanooga Choo Choo • Chattanooga, TN Register Now
Awards F3 Awards Dinner Oct 26 • The Signal at Chattanooga Choo Choo • Chattanooga, TN

The night before F3. FreightTech100 companies honored. FreightTech 25 and Shipper of Choice winners revealed live. Cocktail reception into dinner and live music - 300 industry leaders in one purpose-built room.

The Signal at Chattanooga Choo Choo • Chattanooga, TN Register Now
FreightTech F3: Future of Freight Festival Oct 27 – Oct 28 • The Signal at Chattanooga Choo Choo • Chattanooga, TN

Industry-defining keynotes, rapid-fire technology demos, and industry leaders networking in experiences across Chattanooga - plus the inaugural F3 Awards Dinner featuring the FreightTech and Shipper of Choice reveals.

The Signal at Chattanooga Choo Choo • Chattanooga, TN Register Now

Joanna Marsh

Joanna is a Washington, DC-based writer covering the freight railroad industry. She has worked for Argus Media as a contributing reporter for Argus Rail Business and as a market reporter for Argus Coal Daily.