CVSA’s 2025 International Roadcheck Puts Fleets Under the Microscope

Tires, brakes, and hours-of-service dominate again as inspectors sideline more than 13,000 trucks and drivers across North America during the 2025 CVSA International Roadcheck.

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Key Takeaways:

  • The 2025 International Roadcheck conducted 56,178 inspections, resulting in 18.1% of vehicles and 5.9% of drivers being placed out-of-service, showing mild year-over-year improvement.
  • Vehicle out-of-service violations were primarily due to brake-related issues (over 40% combined) and tires (21.4%), with tires being a specific focus area for inspectors.
  • Driver out-of-service violations were led by hours-of-service issues (32.4%), no CDL (24.4%), and no medical card (14.9%), while false records of duty status was a targeted area.
  • The inspection results underscore that fundamental compliance challenges such as brake and tire maintenance, hours-of-service, and accurate logging remain persistent issues in the trucking industry.
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The Commercial Vehicle Safety Alliance (CVSA) has released results from its 2025 International Roadcheck, the annual 72-hour inspection blitz that puts the continent’s trucking industry under a magnifying glass. This year’s event, held May 13–15, saw 56,178 inspections conducted across the U.S., Canada, and Mexico, up from 48,761 in 2024 and slightly below the 59,429 seen in 2023.

Overall, 81.6% of vehicles and 94.1% of drivers passed without any out-of-service violations. Still, inspectors grounded 10,148 trucks and 3,342 drivers, producing a vehicle out-of-service rate of 18.1% and a driver rate of 5.9%. Both figures show mild improvement year over year, though the raw numbers remind carriers that safety and compliance gaps persist.

Each year, CVSA highlights one driver and one vehicle focus area. For 2025, inspectors zeroed in on tires and false records of duty status (RODS),  two issues that never seem to go away.

Brake systems once again topped the list, accounting for 24.4% of all out-of-service violations. When combined with the “20% defective brakes” category, brake-related issues made up more than 40% of all vehicle OOS violations. Tires followed at 21.4%, with nearly 2,900 tire-related violations cited.

On the driver side, hours-of-service issues led the way, making up 32.4% of all driver OOS violations, followed by no CDL (24.4%) and no medical card (14.9%). The special focus on falsified logs uncovered 332 out-of-service violations, roughly 10% of the total driver enforcement actions.

Seat belt compliance also continues to lag. Inspectors issued 726 seat belt violations, despite years of awareness campaigns and crash data showing that seat belts remain the simplest life-saving measure in trucking.

By the Numbers: Top Violations 2025 vs. 2024

Rank2025 Violation Category% of Vehicle OOS Violations (2025)2024 Violation Category% of Vehicle OOS Violations (2024)
1Brake Systems24.4%Brake Systems25.2%
2Tires21.4%Tires18.6%
320% Defective Brakes16.7%20% Defective Brakes15.0%
4Lights12.8%Lights11.3%
5Cargo Securement11.4%Cargo Securement10.6%
6Steering Mechanism4.1%Steering Mechanism4.3%
7Suspension3.3%Suspension3.1%
8Coupling Devices2.1%Coupling Devices2.0%
9Fuel System1.8%Fuel System1.9%
10Exhaust / Emissions1.5%Exhaust / Emissions1.3%

Driver Top Violations (2025 vs. 2024):

Rank2025 Driver OOS Violation% (2025)2024 Driver OOS Violation% (2024)
1Hours of Service32.4%Hours of Service34.7%
2No CDL24.4%No CDL22.3%
3No Medical Card14.9%No Medical Card14.5%
4False Logs10.0%False Logs8.9%
5Suspended CDL5.1%Suspended CDL4.8%

(Source: CVSA, FMCSA Roadside Inspection Data 2024–2025)

Hazmat and Beyond

Hazardous materials and dangerous goods inspections turned up 177 out-of-service violations, with loading (28.8%), shipping papers (20.3%), and placarding (18.1%) topping the list. Improper loading continues to dominate HM enforcement data, reflecting training gaps among carriers moving hazardous cargo.

CVSA’s 2026 Enforcement Calendar

Next year’s 2026 International Roadcheck is scheduled for May 12–14, with focus areas to be announced later this winter.

Additional CVSA safety campaigns are also on deck for 2026:

  • Operation Safe Driver Week: Expected July 12–18, 2026 (historically mid-July).
  • Brake Safety Week (Operation Airbrake): Aug. 23–29, 2026, emphasizing brake system condition and maintenance documentation.
  • Unannounced Brake Safety Day: One-day inspection event to occur without prior notice sometime during 2026.

These programs ensure enforcement pressure remains steady throughout the year, not just during May’s International Roadcheck.

The 2025 International Roadcheck proves once again that the industry’s biggest compliance threats remain essentially unchanged, still including brakes, tires, hours, and honesty.

Despite improved technology and telematics, the fundamentals still rule the day. Fleets that get ahead on maintenance and documentation aren’t just staying compliant,  they’re protecting drivers, lowering insurance risk, and proving that safe operations are smart business because when inspectors roll out again in 2026, the numbers will tell the same story: the fleets that check every box before the scale are the ones still rolling after it.

Rob Carpenter

Rob Carpenter is an independent writer for FreightWave "The Playbook", TruckSafe Consulting, Motive, and other companies across the freight industry. He is an expert in accident analysis and safety compliance and spends most of his time as a rist control consultant. Rob is a CDL driver with all endorsements and spent over 2 decades behind the wheel of a truck. He is an adviser to the Department of Transportation and a National Safety Council driving instructor.