Outrider builds industry-first safety system for driverless yard operations

TÜV SÜD approves functional safety approach, enabling autonomous logistics in mixed environments

(Photo: Outrider)
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Key Takeaways:

  • Outrider developed a TÜV SÜD-validated safety system for autonomous yard trucks, addressing over 200,000 yard-specific hazards.
  • The system uses electric vehicles, offering lower costs and enhanced safety compared to diesel alternatives, with automated charging during off-peak hours.
  • Outrider's autonomous yard trucks operate independently alongside human drivers and pedestrians, and are offered as a subscription service.
  • Initial deployments of the driverless trucks are planned for the second half of 2025 with select customers, with orders being accepted for 2026 and 2027.
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The autonomous yard truck turf war in the trailer yard is heating up with Outrider recently announcing it has developed the industry’s first safety system designed specifically for driverless movement in mixed traffic trailer yards.

Outrider is a technology developer of autonomous yard operations for logistics hubs. The company’s proprietary functional safety approach recently received validation from TÜV SÜD, a globally recognized independent testing and certification organization, determining it aligns with its AV Conformity Framework requirements.

“Outrider pioneered the yard automation space with the goal of making autonomous yard operations inherently safer than present-day operations, and we have prioritized the safety system from day one,” said Andrew Smith, founder and CEO of Outrider. “It is not hard to create a driverless demonstration. It is a major technical undertaking to design an 80,000-pound robot that operates among over-the-road trucks, delivery trucks and warehouse personnel.”

Smith spoke with FreightWaves about the milestone, noting that the company has been operating with both human drivers and safety observers for several years. According to Smith, the company has completed hundreds of thousands of fully autonomous trailer moves within its customers’ fleets.

The TÜV SÜD validation was the next big step as the company is going through the final steps of its validation process. “Having our safety process approved by TÜV SÜD means that we can go through the final steps of validation according to this defined process, so that Outrider and our customers feel comfortable starting to scale these driverless systems throughout their standard operating environments,” Smith told FreightWaves.

The Outrider System that drives these autonomous terminal tractors uses advanced artificial intelligence to handle complex logistics yard movements with precision and predictability. Recognizing that even sophisticated AI systems can experience unexpected failures, the company built a comprehensive safety system with 14 distinct safety mechanisms addressing over 200,000 yard-specific hazards.

The safety system includes redundant hazard detection, fail-safe hardware redundancies and real-time health monitoring capabilities that can detect environmental anomalies, override unsafe behaviors and stop vehicles when necessary. Unlike teleoperated solutions, these autonomous vehicles operate independently alongside manual drivers, over-the-road trucks and pedestrians in distribution facilities.

Another notable difference between terminal and yard operations is that fleet electrification has become more established, with EV terminal tractors being in use among large OEMs since the mid-2010s.

All Outrider systems operate on electric truck platforms, which offer enhanced safety, stability and lower total cost of ownership compared to diesel alternatives. The systems feature automated charging during off-peak distribution cycles, reducing operational downtime.

“At the current electric vehicle costs, for medium to high utilization applications, the EVs are meeting, exceeding or showing lower total cost of ownership than diesel trucks, mainly based on maintenance issues and fuel cost,” Smith added.

Another added benefit of an electric autonomous yard tractor is that these two technologies are complementary.

Smith told FreightWaves, “It is the safer, more stable power platform for autonomy. It allows for automated charging and easy off-peak charging of the system. So we have perfect knowledge of the yard operations and we just take low periods in the distribution cycle to charge them. And then also from a maintenance standpoint, rather than having to do fueling, changing oil, and emissions treatment changes, etc. These systems are working day in and day out at the customer yards.”

To make money, Outrider offers its technology as a subscription service, including the autonomy stack, cloud-based management software, automated trailer inventory tracking and 24/7 support.

Once deployed, Smith notes that these fully driverless terminal tractors will be managing distribution center yards alongside human drivers and workers. “They will work alongside the over-the-road trucks coming in and out. They will work alongside the occasional pedestrians that need to be there driving delivery vehicles or doing repairs in the yard,” said Smith.

Outrider notes that initial deployment of the latest-generation driverless yard trucks will begin with select enterprise customers in the second half of 2025. While capacity remains constrained for 2025, the company is currently accepting orders for deployments in 2026 and 2027.

Thomas Wasson

Based in Chattanooga TN, Thomas is an Enterprise Trucking Analyst at FreightWaves with a focus on news commentary, analysis and trucking insights. Before that, he worked at a digital trucking startup aifleet, Arrive Logistics, and U.S. Xpress Enterprises with an emphasis on fleet management, load planning, freight analysis, and truckload network design. He hosts two podcasts and newsletters at FreightWaves — Loaded and Rolling and Truck Tech.