Self-driving trucks could deliver $9 billion in annual consumer savings, report finds

Study projects $70 billion GDP share, nearly 500 lives saved and doubled fleet utilization by 2035

(Photo: Aurora Innovation)

Self-driving trucks could deliver major savings across the more than $1 trillion U.S. trucking industry, according to a new report commissioned by Aurora Innovation and conducted by the Steer Group.

The analysis projects $9 billion in annual consumer savings, account for $70 billion in gross domestic product and nearly 500 lives saved per year by 2035 in an accelerated deployment scenario.

The report, released Thursday, shows the autonomous trucking sector already supports 17,000 jobs and $3.3 billion in total economic output even in these early stages. By 2035, it projects 170,000 self-driving trucks on U.S. highways — roughly 15 percent of the trucking market — logging 33 billion miles annually.

“We believe that autonomous trucking can be a massive engine for the American economy and fortify the national transportation industry,” said Chris Urmson, co-founder and chief executive officer of Aurora. “This report supports our conclusion that technology, like the Aurora Driver, can make our roads safer, our supply chain more resilient, and our operations more efficient than ever before.”

The Safety Dividend

Large trucks are involved in one in every eight fatal crashes on U.S. roads, killing 5,300 people annually. The Federal Motor Carrier Safety Administration attributes 87 percent of at-fault truck crashes to driver error — inattention (28 percent), poor decision-making (38 percent), fatigue and physical impairment.

Under an accelerated deployment scenario, self-driving technology could prevent 490 fatalities, 8,800 injuries and 23,000 crashes each year by 2035. Measured against U.S. Department of Transportation standards, those reductions represent $9.4 billion in annual socioeconomic safety benefits.

Improved safety could also deliver direct bottom-line benefits. The report forecasts a 40 percent drop in insurance premiums, saving carriers $1.4 billion per year. Aurora says its trucks can see more than 450 meters ahead and react to pedestrians 11 seconds faster than human drivers at highway speeds at night.

The robotaxi sector offers supporting evidence. Waymo has logged a 90 percent reduction in serious and fatal crashes compared with human drivers across 125 million miles in San Francisco, Los Angeles, Phoenix and Austin.

Efficiency Gains and Consumer Savings

Federal hours-of-service rules limit human drivers to 11 hours of driving within a 14-hour window, followed by 10 consecutive hours off duty. Self-driving trucks face no such restrictions.

Consider a 1,000-mile trip from Fort Worth to Phoenix. In my experience managing fleets, human-driven trucks typically cover anywhere from 500 to 750 miles before a required DOT break, depending on the driver and their hours of service. An autonomous truck can complete the full distance in one day and even start the return leg — more than doubling equipment utilization.

That efficiency is expected to generate 32 percent fuel savings through optimized acceleration, speed control and gradient management. Across the industry, carriers could save $5.7 billion annually on fuel while conserving 1.6 billion gallons. Reduced emissions would bring another $730 million in public health benefits.

Lower costs should eventually reach consumers. Because trucking moves virtually everything Americans buy, those efficiency gains are projected to deliver $9 billion in increased purchasing power for U.S. households by 2035.

Workforce Opportunities and Economic Growth

Trucking fleets continue to battle high driver turnover and a persistent shortage of qualified applicants. The report argues self-driving technology can help close that gap while opening higher-skilled jobs in software engineering, advanced manufacturing and specialized operations.

Research shows 82 percent of autonomous vehicle workers earn above the national median wage, and many positions do not require a college degree.

“Through the Aurora Works program, we are making a $1 million commitment to ensure that as our technology scales, so do the opportunities for the people who power this industry,” Urmson said.

Tara Andringa, executive director of Partners for Automated Vehicle Education, praised the initiative. “This report shows the autonomous trucking sector is already supporting jobs and economic activity across the country, with enormous potential to further strengthen the U.S. economy,” she said.

Beyond direct trucking benefits, lower freight costs could support regional specialization and stronger exports, adding a net $6 billion to broader GDP.

Path to Nationwide Deployment

Initial rollout will focus on the Sun Belt states of Texas, Arizona, Florida and Georgia, with a national network targeted for 2030. Regulatory clarity remains the biggest hurdle. States with supportive frameworks will attract investment; those without risk being left behind.

The report concludes that Level 4 autonomy represents a major productivity boost for an industry responsible for moving more than 60 percent of domestic freight tonnage.

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Thomas Wasson

Based in Chattanooga, Tenn., Thomas is a writer and trucking analyst at FreightWaves. He reports on emerging truck technology trends and hosts the Truck Tech and Loaded and Rolling newsletters and podcasts. Previously, he worked at the digital trucking startup aifleet, Arrive Logistics and U.S. Xpress Enterprises. While at U.S. Xpress, he focused on fleet management, load planning, freight analysis and truckload network design.